Process Engineering Section Manager

Report to:

Engineering Manager

Position Objective:

• Lead the Process Engineering section to plan, develop and deliver process solutions that meet safety, quality, delivery and cost targets across manufacturing operations.

• Ensure the section provides robust support for new line launches, continuous improvement and serial production through cross-functional collaboration within the plant, region and global organisation.

• Develop and maintain process engineering standards, tooling and documentation to sustain high reliability and minimise downtime.

Tasks / Responsibilities: (Main Activities)

• Manage a team of process engineers and technicians: allocate work, coach for performance, and ensure effective knowledge transfer.

• Drive process development activities including line layout, takt time analysis, cycle time reduction, process capability and control plans.

• Lead new product introduction activities for process readiness, trial builds and ramp to serial production; ensure handover to operations with appropriate training and documentation.

• Identify and implement continuous improvement projects (Lean, Six Sigma, Kaizen) to improve productivity, quality and cost performance.

• Coordinate machine and tooling specifications with purchasing and suppliers; support installation, commissioning and validation of equipment.

• Collaborate with Maintenance, Quality, Industrial Engineering and Production to reduce downtime, improve first-time-through and resolve production issues.

• Maintain and update process FMEAs, PFMEAs, process flow charts, work instructions and standard operating procedures.

• Monitor and report section KPIs (yield, scrap, takt compliance, downtime, OEE) and drive corrective actions to meet plant targets.

• Ensure compliance with health, safety and environmental requirements in process design and execution.

• Support budgeting and resource planning for the Process Engineering section.

• Prepare technical reports and present findings to stakeholders and management.

Qualifications:

• Bachelor’s degree in Engineering (Mechanical, Manufacturing, Industrial or similar) or equivalent experience.

• Proven experience in process engineering within a manufacturing environment; prior experience in automotive or safety-critical manufacturing is an advantage.

• Knowledge of lean manufacturing, Six Sigma tools and continuous improvement methodologies.

• Experience with process capability analysis, SPC, root cause analysis and corrective actions.

• Strong project management skills with ability to manage multiple concurrent projects.

• Familiarity with machine/tooling specifications, commissioning and validation processes.

• Excellent communication and interpersonal skills; able to collaborate across functions and regions.

• Proficient in Microsoft Office and engineering tools; experience with CAD, PLC or process simulation tools is desirable.

• English fluency; local language skills where the role is based are beneficial.

Specific Requirements:

• Demonstrable experience leading teams through new line launches and sustaining serial production.

• Track record of delivering measurable process improvements (productivity, quality, cost reduction).

• Ability to travel between sites as required for launches and supplier support.

Working Conditions:

• Base location at the plant with regular presence on the production floor.

• Occasional extended hours during launches or critical production recovery activities.

Equal Opportunity:

We are committed to a diverse and inclusive workplace and encourage applications from all suitably qualified people, irrespective of gender, ethnicity, disability, sexual orientation, religion or age.